ISIL İŞLEM TEKNOLOJİLERİ

VAKUM FIRINLARI	PVD/CVD TEKNOLOJİLERİ	ATMOSFERİK FIRINLAR

Horizontal Vacuum Furnace HVF type Horizontal vacuum furnace HVF type has a compact construction. This way it saves a lot of space. A cylindrical low-alloyed heating chamber is lined with graphite felt or molybdenum. It minimizes heat loosing and temperature distortion. The heat exchange furnace zone is up to 50% bigger due providing slight and high efficiency heating elements. It ensures best usable values such as the uniformity parameters of heating. The furnace housing is composed of carbon steel. Optional equipment: manual operated batch loader, two batch tables. Features: round heating chamber, user-friendliness, compact construction, minimal heat loss, slight, wide, light easy replaceable heating elements, guaranteed processes cleanliness, guaranteed heating chamber´s temperature uniformity, smooth 360°C batch´s forced cooling gas airflow. Processes: hardening, degassing, annealing, permeating, soldering, sintering. Vertical Vacuum Furnace VVF type Vertical vacuum furnace has many advantages. High automation limits manual work just to loading and unloading the heating chamber. It guaranties high repeatable results of heat treatment, saving energy and reducing cycle time. The treated elements obtain higher cleanliness than those treated in solt bath or atmospheres with oil quenching. The vertical construction lets to harden long shape detailes without risk of distortion. Features: round heating chamber, user-friendliness, compact construction, minimal heat loss, overall units treatment, internal cooling system, easy and safely maintenance, automated loading/unloading of batch, wide scope of use, fast and steady batch warming-up, deformation-free long batches´ processing. Processes: hardening, degassing, soldering, permeating, tempering, highalloyed steel hardening	Technology PVD, CVD AMP gives these what the market needs and explore the future to find the needs for the market. One of the explored machine is the industrial furnace for producing pyrolitic graphite (PG and HOPG) and pyrolitic coats. The furnace is vacuum type with the working tempereature 3000°C and operating pressure 3x10^-1 mbar. The heat chamber is a cylinder shape with unitary heat zone made with graphite. The high efficiency insulation is made with graphite too . The furnace can work also hydrogen and argon atmosphere. AMP is the owner of the technology and know-how. Features of pyrolitic graphite: chemically inert; high purity (99,99%); stable:in air to 500°C, in vacuum to 2500°C, inert atmosphere (Ar, He, N) to 3500°C; impermeable; non-dusting; resistive against thermal shock; high machineability. Application of pyrolitic graphite: electronics, medicine, chemical industry, nuclear industry, nozzles in jet engines, nanotechnology, precisely heating technology, semi-finished products (pipse, plates), coatings (10-100 μm) on ceramic, metal or graphite. SINTER & SINTER-HIP Technologies Vacuum furnaces designated for sintering provide an option of running three technologies within one cycle. In the first stage the workpieces are dewaxed, then sintered in high temperature. In order to improve mechanical properties of the sinters, they can be isostatically compacted in high pressure while the high temperature of treatment is maintained. Pressure: 0-150 bar Vacuum: 10-2 mbar Temperaturd: 1500 °C to 2200 °C Useful area: customized Workload position: horizontal or vertical. A standard heating chamber is made of graphite felt lined with 5 mm thick graphite foil. The chamber contains a graphite cylinder which holds the main treatment. Graphite heaters are placed between the graphite foil and the cylinder Process gas is deflected in such a way as to penetrate the interior of the cylinder behind the workload. The AMP system permits application of various process gases from partial pressure to furnace maximum working pressure. AMP allows such gases as: nitrogen, argon, hydrogen, methane and other hydrocarbons. Mixing and proportioning of these gases may be controlled with rotameters or mass valves.	Atmosphere Furnaces AMP offers atmosphere furnaces on customer´s request. Here you can find made ourself samples of atmosphere furnaces. Pit-type atmosphere furnace (PAF) This type is fully automated with sliding safely opening door. Vertical type batch loading/unloading carries on by transporter crane. The furnace housing is composed of carbon steel. The internal wall is lined with fibre insulation. There is a inlet/outlet of cooling gasses on the furnace bottom. All heat treatment processes are controlled by a logic controller according to programmed data. The control system contains a register with written down function and auto data save on a hard disc. The ceramic fiber insulation lines internal furnace wall. This insulation type shortens warming-up time, saves user´s money and natural environment. The furnace heating system is installed around the batch (360°) directly on internal chamber wall. It ensures best usable values such as the temperature uniformity in whole the heat zone. The furnace consists of an external air blower which cools the heat zone down to 100°C. Processes: tempering, annealing, hardening, normalizing. Horizontal atmosphere furnace HAF type The horizontal atmosphere furnace with moveable hearth is prepared to work in temperature max 1150°C in air atmosphere. Batch loading/unloading is fully automated. As a optional equipment the furnace can consist of manual operated batch loader and batch instrumentation. The compact furnace construction doesn´t need too much room to be installed. The furnace housing is composed of carbon steel. The heating elements are placed on internal chamber walls, on ceiling and hearth. It ensures temperature uniformity in the whole heat zone. The furnace is controlled by PLC controller with written down function and auto data save on a hard disc. Processes: tempering, annealing, hardening, normalizing.
Furnace Rebuilding AMP offers total furnace rebuilding and maintenance. Furnace shells are completely cleaned inside and outside. All surfaces are painted with a special paint. All boiler scale is clean off and wall thickness is tested. We offer several graphite insulation packages depending on process condition and user´s technology. New insulation gives fast batch warming-up, saves energy, guarantees temperature uniformity and process cleanliness. Offered insulation packages: Package 1 x GFA PACK - the economic solution of multi layers insulation is dedicated for low charge devices. Package 2 x GFA PACK - the solution of multi layers insulation for medium charge devices Package ISO PACK - the insulation consists of rigid graphite boards and covered by graphite foil. It is dedicated for high charge devices. Package FOIL PACK - the insulation based on multi layers rigid graphite boards and covered by fat foil. It is dedicated for very high charge devices	Industrial Cleaner EVC type AMP offers ecological vapour cleaners for after machining details and before their heat treatment and after the process. The ecological cleaning process is used instead of TRI and PER washing. The cleaners work in close loop system and are absolutely safely for natural environment. The vapour cleaner EVC type is a vertical loaded device. Loading and unloading the washer is processed by a transporter crane. The cleaner composes of: housing with separated working chamber, solvent tank, heating elements, emergency buffer dividing off the working space and a part with liquid, scrubber, hermetic hatch, chiller, vapour detector, liquid level sensor, drying system, filtration system, emergency tray, vacuum destilating system, force pumps, ventilating system.	Spare Parts AMP offers wide range of spare parts for heat treatment units. The spare parts are made with high quality materials and they are long lasting. The high quality and competitive prices guarantee satisfaction to our customers.